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  • Home
  • Intelligent Pump Control Installation Checklist

Intelligent Pump Control Installation Checklist

Veeder-RootSeptember 26, 2022Technical Support, Red Jacket
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Introduction

This checklist is specific to Intelligent Pump Control (IPC) with Red Jacket IQ Control Boxes. It will provide Technicians and Owners with the documentation that IPC has been installed correctly.

IPC Installation Checklist

* Your Technician # can be found on your Red Jacket Foundation Certificate.

Note: This checklist should be used in conjunction with the IQ Control Box Installation and Owner’s Manual (051-330).

Guidance Notes for Red Jacket IPC Installation Check

Note 1 – VERIFY HOOK SIGNAL COMMUNICATION

  • Verify each product's hook signal is being read by the TLS-450PLUS Automatic Tank Gauge (ATG)
    • PLLD Diagnostics Screen
    • Verify Voltage from D2 to GND inside IQ Control Box (should be ~120V)
      • If no Power, Check Circuit breaker panel and verify TLS Relay assignment is correct per product
Verify Hook Signal Communication

Note 2 – PROGRAMMING MOTOR TYPE

  • Ensure Programming Motor Type done correctly in IQ Control Box by number of green flashes matching Table 5 or Table A-3 (Manual No: 051-330)
    • Also, to the right:
Programming Motor Type

 

Note 3 – IQ CONTROL BOX SETUP

  • Verify IQ Control Box Setup Switch (SW1) matches desired pumping expected configuration from Table 7 or Figure A-5 (Manual No: 051-330)
    • Also, to the right:
IQ Control Box Setup

Note 4 – IQ CONTROL BOX CALIBRATION

  • Ensure the Reset / Calibration button is held for 10 seconds until the indicator turns red, then release.
    • Controller will automatically run the STP and perform calibration.
  • Ensure solid green indicator and the procedure is complete.
IQ Control Box Calibration

Note 5 – RS-485 COMMUNICATIONS

a. Verify Wiring from IQ Control Box to TLS-450PLUS is in accordance with: Manual 051-330

b. Verify RS-485 Com Module is installed in compatible slots in accordance with: Manual 051-330

RS-485 Communications

Note 6 – VERIFY TLS-450PLUS / IPC SETUP

a. Verify Communications are programmed.

b. Manual 051-330, Appendix A.

c. Verify proper addressing of pumps in setup on TLS-450PLUS.

d. Verify Dispenser Mode is active and programmed.

e. Auto Event Generation (verifying Switch-on-the-Fly).

f. With a handle signal active, turn off (remove power) from the Primary Pump at the breaker and ensure the Secondary Pump comes on.  

Note 7 – REVIEW ALARM HISTORY FOR IPC

a. Review if IPC Alarm(s) occur.

b. After High Throughput Activity, verify helper condition was activated, use serial command to verify.

Review Alarm History For IPC

Manual Reference Notes 

IQ Control Box Installation and Owner's Manual, 051-330 Rev. K

https://docs.veeder.com/gold/download.cfm?doc_id=9974

  • Table 5 – Motor Type Programming, page 13

  • Table A-2 – Motor Type Programming, page A-6

  • Table 7 – Motor Type Selections, page 15

  • Figure A-5 – SW1 Switch Setup Chart, page A-7

 

The Red Jacket STP Installation, Service, & Parts Lists Manual,  577013-830 Rev. AC

https://docs.veeder.com/gold/download.cfm?doc_id=7311

Further Information 

Contact Veeder-Root Technical Support at +1.800.323.1799 for additional help or questions.

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